Delivering Superior Performance with our PCD/PCBN Tooling

At Abrasive Technology, our expertise in creating custom-designed tools that match your precise specifications is unparalleled. With our years of industry experience, we are proud to offer an array of diamond tools and inserts - tailored to fit your exact needs. From single-point dressing tools, profile/blade dressers, impregnated dressers, to chisel and cone profile tools, we have it all.

PCD/PCBN tooling

Enhanced Durability with PCD Cutting Tools

Our PCD (polycrystalline diamond) cutting tools offer abrasion resistance comparable to natural diamond tools, with added toughness. The unique structure of the diamond layer, featuring randomly oriented diamond particles, eliminates soft wear directions and cleavage planes, making our PCD tools ideal for machining non-ferrous and extremely abrasive materials. In many cases, our PCD tooling has the capacity to out-produce carbide tools 10 to 100 times.

We manufacture PCD tooling suitable for all turning, boring, and milling applications. We also offer the service of tipping cutting tools and inserts of any make with PCD sections. Available in three grades - fine, medium, and coarse, our PCD tools are highly versatile, ready to work with metallic, non-metallic, and plastic materials.

PCD/PCBN Tooling

Combination Tools

Designed to meet our customers’ specific applications for machining non-ferrous materials, including high silica aluminum and other exotic materials.

What Sets Us Apart

High Precision with PCD Combination Tools

Our custom-designed PCD combination tooling is the answer to your specific application needs. It's especially suitable for machining non-ferrous materials such as high silica aluminum and similar materials. Key benefits include:

Merging several tool operations in one pass

PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This can increase productivity and reduce downtime and tooling stock holding.

High precision with diamond cutting edge

PCD tools offer high precision with a diamond cutting edge, making them ideal for machining non-ferrous and extremely abrasive materials.

Increased productivity with long tool life

PCD tools have the capacity to out-produce carbide tools 10 to 100 times, resulting in increased productivity with long tool life.

Reduced downtime and tooling stock holding

PCD combination tooling can reduce downtime and tooling stock holding by merging several tool operations in one pass.

High component consistency with tamperproof tooling

PCD combination tooling can provide high component consistency with tamperproof tooling, ensuring that each component meets the desired specifications.

Merging several tool operations in one pass

PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This can increase productivity and reduce downtime and tooling stock holding.

High precision with diamond cutting edge

PCD tools offer high precision with a diamond cutting edge, making them ideal for machining non-ferrous and extremely abrasive materials.

Increased productivity with long tool life

PCD tools have the capacity to out-produce carbide tools 10 to 100 times, resulting in increased productivity with long tool life.

Reduced downtime and tooling stock holding

PCD combination tooling can reduce downtime and tooling stock holding by merging several tool operations in one pass.

High component consistency with tamperproof tooling

PCD combination tooling can provide high component consistency with tamperproof tooling, ensuring that each component meets the desired specifications.

PCBN Cutting Tools for Various Industries

We also offer PCBN (polycrystalline CBN) cutting tools for all turning, boring, and milling applications. These include brazed tipped PCBN tools and inserts, and solid inserts with PCBN in a ceramic binder throughout the insert, or a full face 1/32" (1.787 mm) thick layer on a carbide substrate.

All PCD/PCBN Tooling Products

Transform Your Production with Abrasive Technology's High-Performance PCD/PCBN Tooling

We're excited to offer these custom tool solutions. To learn more about pricing, availability, and shipping options, contact our team today. We're committed to providing the best customer service and can help guide you to the tools that best fit your needs. Let us take your production to the next level with Abrasive Technology's superior cutting solutions!

Wear Parts

Wear Parts

Designed to machine with high levels of component accuracy minimizing change over rates and downtime.
Routers

Routers

From aggressive to precision grinding, we offer a wide range of routers to handle a variety of materials in many different applications.
Inserts

Inserts

Designed for rough and finish machining of non-ferrous and non-metallic parts. Reduces the number of passes – resulting in shorter cycle time and increased productivity.
Combination Tools

Combination Tools

Designed to meet our customers’ specific applications for machining non-ferrous materials, including high silica aluminum and other exotic materials.
Burs

Burs

Diamond burs hold their shape with no redressing required. Ideal for work on alloys, composites, ceramics and steels.

FAQs

What is PCD tooling?

PCD tooling refers to polycrystalline diamond cutting tools. These tools are made from synthetic diamond particles that are sintered together under high pressure and high temperature. PCD tooling offers exceptional hardness and wear resistance, making it ideal for machining non-ferrous and extremely abrasive materials.

What is PCBN tooling?

PCBN tooling refers to polycrystalline cubic boron nitride cutting tools. These tools are made from synthetic cubic boron nitride particles that are sintered together under high pressure and high temperature. PCBN tooling offers high hardness and wear resistance, making it ideal for machining ferrous materials.

What are the benefits of using PCD combination tools?

PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This tooling offers high precision with a diamond cutting edge, increased productivity with long tool life, reduced downtime and tooling stock holding, and high component consistency with tamperproof tooling.

What are the benefits of using natural diamond cutting tools?

Natural diamond cutting and burnishing tools are perfect for achieving reflective finishes on metallic surfaces, transparent finishes on plastics, and finishes less than 8 micro-inch on other compatible materials such as contact lenses, interocular lenses, and copy machine drums. These tools offer exceptional hardness and wear resistance, making them ideal for a variety of applications.

Still have questions?

Contact us directly with any questions or inquiries.

Get a Quote

Fill out the form below to get a quote. Feel free to call us as well.

Call us at 1-800-964-8324
Call Now
Max file size 10MB.
Uploading...
fileuploaded.jpg
Upload failed. Max size for files is 10 MB.
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
close icon