Delivering Superior Performance with our PCD/PCBN Tooling
At Abrasive Technology, our expertise in creating custom-designed tools that match your precise specifications is unparalleled. With our years of industry experience, we are proud to offer an array of diamond tools and inserts - tailored to fit your exact needs. From single-point dressing tools, profile/blade dressers, impregnated dressers, to chisel and cone profile tools, we have it all.
Enhanced Durability with PCD Cutting Tools
Our PCD (polycrystalline diamond) cutting tools offer abrasion resistance comparable to natural diamond tools, with added toughness. The unique structure of the diamond layer, featuring randomly oriented diamond particles, eliminates soft wear directions and cleavage planes, making our PCD tools ideal for machining non-ferrous and extremely abrasive materials. In many cases, our PCD tooling has the capacity to out-produce carbide tools 10 to 100 times.
We manufacture PCD tooling suitable for all turning, boring, and milling applications. We also offer the service of tipping cutting tools and inserts of any make with PCD sections. Available in three grades - fine, medium, and coarse, our PCD tools are highly versatile, ready to work with metallic, non-metallic, and plastic materials.
Combination Tools
Designed to meet our customers’ specific applications for machining non-ferrous materials, including high silica aluminum and other exotic materials.
High Precision with PCD Combination Tools
Our custom-designed PCD combination tooling is the answer to your specific application needs. It's especially suitable for machining non-ferrous materials such as high silica aluminum and similar materials. Key benefits include:
Merging several tool operations in one pass
PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This can increase productivity and reduce downtime and tooling stock holding.
High precision with diamond cutting edge
PCD tools offer high precision with a diamond cutting edge, making them ideal for machining non-ferrous and extremely abrasive materials.
Increased productivity with long tool life
PCD tools have the capacity to out-produce carbide tools 10 to 100 times, resulting in increased productivity with long tool life.
Reduced downtime and tooling stock holding
PCD combination tooling can reduce downtime and tooling stock holding by merging several tool operations in one pass.
High component consistency with tamperproof tooling
PCD combination tooling can provide high component consistency with tamperproof tooling, ensuring that each component meets the desired specifications.
Merging several tool operations in one pass
PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This can increase productivity and reduce downtime and tooling stock holding.
High precision with diamond cutting edge
PCD tools offer high precision with a diamond cutting edge, making them ideal for machining non-ferrous and extremely abrasive materials.
Increased productivity with long tool life
PCD tools have the capacity to out-produce carbide tools 10 to 100 times, resulting in increased productivity with long tool life.
Reduced downtime and tooling stock holding
PCD combination tooling can reduce downtime and tooling stock holding by merging several tool operations in one pass.
High component consistency with tamperproof tooling
PCD combination tooling can provide high component consistency with tamperproof tooling, ensuring that each component meets the desired specifications.
PCBN Cutting Tools for Various Industries
We also offer PCBN (polycrystalline CBN) cutting tools for all turning, boring, and milling applications. These include brazed tipped PCBN tools and inserts, and solid inserts with PCBN in a ceramic binder throughout the insert, or a full face 1/32" (1.787 mm) thick layer on a carbide substrate.
Transform Your Production with Abrasive Technology's High-Performance PCD/PCBN Tooling
We're excited to offer these custom tool solutions. To learn more about pricing, availability, and shipping options, contact our team today. We're committed to providing the best customer service and can help guide you to the tools that best fit your needs. Let us take your production to the next level with Abrasive Technology's superior cutting solutions!
Wear Parts
Routers
Inserts
Combination Tools
Burs
FAQs
PCD tooling refers to polycrystalline diamond cutting tools. These tools are made from synthetic diamond particles that are sintered together under high pressure and high temperature. PCD tooling offers exceptional hardness and wear resistance, making it ideal for machining non-ferrous and extremely abrasive materials.
PCBN tooling refers to polycrystalline cubic boron nitride cutting tools. These tools are made from synthetic cubic boron nitride particles that are sintered together under high pressure and high temperature. PCBN tooling offers high hardness and wear resistance, making it ideal for machining ferrous materials.
PCD combination tooling is a custom-designed tool that combines several tool operations in one pass. This tooling offers high precision with a diamond cutting edge, increased productivity with long tool life, reduced downtime and tooling stock holding, and high component consistency with tamperproof tooling.
Natural diamond cutting and burnishing tools are perfect for achieving reflective finishes on metallic surfaces, transparent finishes on plastics, and finishes less than 8 micro-inch on other compatible materials such as contact lenses, interocular lenses, and copy machine drums. These tools offer exceptional hardness and wear resistance, making them ideal for a variety of applications.
